Mavis, Deconstructed

Holy smokes it’s been weeks since I’ve been home and I haven’t told you about week two of the Kentucky maiden voyage!  With the Firebird finally running and out of the garage, Mavis was now the center of attention.  Yes…Mavis.  Makes me think of a wise old lady, African American, steady, proud, and cool as shit.  Cross her and she will KICK YOUR ASS.  “Sleeper” is a term for a car that looks unassuming, isn’t overly showy or flashy but can pack a punch in the power department.  Mavis is going to be a sleeper, classy and quiet, but ready to tear it up if need be.

But, we need to break Mavis down before building her back up.  The goal of the week was to get the engine and transmission removed.  To do that, you need to disconnect anything attached to them and take off anything that would impede their removal.

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Me and the old man in our workspace.  Mavis, now in the spotlight.

We started with the fender, headlights and grill.  I found that there is no such thing as “just unscrew that bolt” in these old cars.  The bolt has been bolted for 40 something years, rusted, perhaps bent and can be a bitch to get off.  I find this to be a great challenge.  We spray it down with our trusty Kroil, let it sit for a bit and then go at it.  Sometimes it’s brute strength that’s needed,  sometimes it’s finding the right tool or angle to finesse it off.

As we removed parts, Pop would explain them to me;  what they did and how they worked.  Everything was saved regardless of needing to be replaced or not.  We’d make notes of what we needed to either buy, repair or find in a junk yard.  Parts were stored in labeled containers according to what they were.  For example, headlights, their rims, bowls and wires were in a box, and all engine bolts, screws, washers and nuts were put in an old coffee can.  Wires were labeled with a sticker and note so we knew what the hell they were connected to and larger parts (hood, front fender, bumper) were propped up along the garage wall.

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The parts cart including transmission, valve cover and fly wheel.  We used to use this cart to roll the garbage to the bottom of the driveway when I was a kid. I told you, the P’s get rid of NOTHING.

Pop and I work well together because we tend to work alike.  We stay organized, work slowly and thoroughly and keep the workspace clean as we go.  It’s funny to watch him and see where I get some of my quirks.  When there were too many tools out and he’d step on one or one of us would catch a foot on the air hose and trip, we’d both seem to do a little freak out thing.  You feel a little clausto and disorganized and have to ‘tidy up’ before moving onto the next task.  It’s something about the state of your surroundings directly affecting your ability to deal.

We worked in this way for a couple days, removing every wire, tube and pipe attached to the engine.  While Pop was at breakfast with friends one morning I felt the need to get a jump on things.  Momma was in the garage with me and we had been poking around, seeing what we could clean or whatever.  I got a bit bold, decided it would be a good idea to remove the radiator and went about the business of draining it.  Momma sat in a chair, one leg crossed over the other, bouncing her foot like she does, and watched.  I undid the top hose and was surprised as to how much antifreeze came out.  Luckily I had already thought to put a bucket underneath to catch it.  Feeling confident, I proceeded to loosen the bottom hose, which started a slow drip.  Sat back with Momma to wait, but soon became impatient and decided to pull the entire hose off.  HOLY SHIT!  Neon green fluid spewed from the thing like projectile vomit!  The power of it knocked the bucket over and flooded onto the floor.  I’m screaming, “Oh my God!!!” trying to get the hose back on which only intensified the spray.  It was flowing like a firehose! I finally get to the bucket just as the last of the antifreeze empties out with a belch and it’s over as quickly as it started.  Momma’s still sitting in her chair and she says quietly, “wow.”  Clean up involved mops and the garden hose and when Pop got home I told him about my faux pas.  That’s when he showed me the petcock at the bottom of the radiator, a small valve conveniently located to drain the antifreeze.  (Yes, it’s called a petcock.  Awesome.)

Eventually it was time to remove the engine and transmission.  Pop and I cut the exhaust off all together as it was junk.  That was interesting…Pop on his back under the car with a sawsall bouncing around on the pipe, inches from his face.  We were, though, wearing safety glasses.  We supported the rear of the engine, then disconnected and removed the transmission.  Removed the bolts from the front motor mounts and lifted the engine out with the chain fall.  We are fucking pros!

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Pulley systems make you feel strong.

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Success!

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The inline 6, chained up and out.

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Mavis, now just a cold, empty shell of herself.

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We sprayed the engine compartment down with degreaser and gave her a rinse.  God how I love a power washer!

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And this is how I left her (after we pulled the wheels off).  On stands for the duration, engine extracted, ready for her make over.

Although we did get a lot of work done, I was able to spend a little fun time with the P’s.  I went with Momma to her water aerobics class a couple times.  Me and 20 plus ladies from about 60 to 80 years old moving some serious water, chatting it up.  I saw neighbors Danny and Vicki, who were so thoughtful and brought me a Life magazine that had a 1972 Maverick ad in it.

The three of us attended a surprisingly religious bluegrass concert at the Kentucky Opry House.  Apparently the word ‘gospel’ in the program title didn’t tip us off.  We went with it, had a great time and Pop kept saying, “I don’t know, I just keep smiling.”  We met Pop’s friend Jimmy there who is 89 and peppy as ever.  It’s not often you get a chance to talk with someone who starts a conversation by saying, “When I was in the Philippines during World War II.”

Pop has some stories himself and I thought I had heard them all, but during my visit things would spark a memory and he would share.  While laying under Mavis, draining transmission fluid, he told me about the old gas station he worked at as a kid.

“We moved from Rogers Park (Chicago) to Wilmette when I was 12 and I always hung around the gas station a block away.  It was called Lee’s Shell and I just showed up and started doing stuff.  The place was full service so I’d check oil, wash windows, whatever.  I wasn’t in high school yet and I don’t even know if I was paid.  Eventually I worked part-time for a little money and stayed until they sold the place when I was 17.

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Pop at 12

I was there by myself one day, I was 13 or 14.  A guy brought his car in for an oil change so I put it on the lift, drained the oil and put 5 quarts back in.  I collected his money and he left.  Turns out I hadn’t drained his oil, but mistakenly had drained his transmission fluid instead.  The guy calls later from across town with a burnt up transmission.  I was devastated…I cried…it was terrible!  Must have been a couple hundred bucks that came out of my pay to rebuild the guy’s transmission.  I remember I had to take some money out of my savings.  Very young mistake.  Lee probably would have let me get away without paying for it, but I insisted.  I was in tears.

Lee was a heavy set, rough guy.  He was nice enough to me.  Gad, the people that hung around that place.  Willy T was a Chicago Outlaw who worked there.  He was real thin, rode his Harley.  He was a full time bad dude.  Two other guys hung out there, motorcycle guys, two characters.  They had a Cushman, big motor scooter, that they had put a Harley Davidson engine in.  It was like an 80MPH Cushman!  I remember one night they were drinking and had to go to the hospital because they had crashed into each other.  They were all alcoholics.

They were all nice to me though.  They’d give me beer and let me smoke cigarettes.  I would be with Lee and on some occasions we’d go get parts or whatever, I’d tag along.  Sometimes he would go to collect bills from the housewives.  He would go into the house and I’d wait.  Sometimes he took a long time to collect the bill.”

Yes, I’m learning a lot about rebuilding cars, but I’m learning even more about Pop.

Wax On Wax Off

Pop’s got a lot of old gear head buddies which is a great thing because not only do we have a line on parts, information, where to get our upholstery done or engine bored, but we have access to skill sets that are invaluable.  Pop’s friend Curt is a fellow bad ass and an excellent mechanic who knows how to paint cars.

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Curt in his garage.

For the first four days in Kentucky we helped Curt strip, sand, prime and paint his wife’s car.  Yes, I had driven almost 1,500 miles to work on my car and painting a car is usually the last thing you do when rebuilding, but you have to grab these opportunities to learn when you can.  Besides, it was cool to meet a friend of Pop’s and Curt is a great guy who shares my affinity for the f-bomb.  Smaller in stature but strong, Curt has a slow, thick drawl and peppers his speech with sayings that crack me up.  “Well, shit the bed Fred,” was one of my favorites but it was even funnier when I thought he was saying, “Well, shit the bedspread.”  I’ll be adapting that one for myself.  Neither Pop nor Curt can hear that well and with paint masks on, compressors popping off and fans blowing, there was a lot of “WHAT?!” going on.  Curt would yell something unintelligible while spraying and Pop and I would just look at each other and shrug.

But we understood enough to learn a great deal about painting a car.  Curt’s wife Lori is a mail carrier and in these smaller towns you use your personal car to deliver.  Her white Dodge ‘Casper’ was a good car whose exterior had seen better days and Curt was taking the week to focus on the project.  The first step was to scrape any loose paint off the car which pleased me greatly.  I LOVE stuff like this.  Remove paint and stain from an old piece of furniture?  No problem.  Help you strip wallpaper?  Don’t mind if I do.  Detail clean something with a toothbrush?  Yes please.

Scrape, wet sand, tape and prime.  According to Curt I am an excellent taper, which is a good thing because after you prime, you pull the tape, wet sand again and re-tape the whole thing for the base coat.  We put on two base coats, which is the color coat, then two top coats which is the gloss.

I say ‘we’, but Curt did the spraying.  He let me try a little bit on the primer and apparently I wasn’t aggressive enough.  I think I put more paint in the air than on the car.  Pop and I are planning on painting both his Firebird and the Mav eventually.  I’m going to help him set up a paint booth in his garage and he’s already done a little spraying on his wheels.  I just can’t imagine spending weeks sanding and smoothing the car and then fucking it up within two minutes of painting it.  These are things to worry about down the road though.  I told Pop we’ll just practice on his car.

Curt’s garage was filled with all sorts of toys, current and of yesteryears.  The most recent pride and joy was Lil’ Big Rig.  Lil’ Big Rig (and it must be pronounced as such) was a 1992 Dodge D250 chassis with a ’96 model Peterbuilt cab and a ’98 Dodge dually bed.

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Curt also rebuilt a 1950 FLH 1200 Harley Davidson pan shovel with a 1950 model front end and he thinks the frame was 1960 something.

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Most exciting to me though, behind the garage, in a shed the American Pickers would consider a sweet, sweet honey hole, Curt had an 1967 BSA.   Brother Mathew, I have found your motorbike.  We just need to get Curt to sell it to us and we’ll fix it up.  Done!

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Toys aside, Pop and I were good students and learned a great deal.  Curt ended up with a painted car and I ended up with a new friend.  Lori was thrilled and Curt was obviously proud to have been able to do this for his little lady.

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Curt and Lori with Casper, refreshed.

So, onward to the Mav, right?  Wrong.  Back at the P’s the Bird was still taking up space in the garage, up on stands with no back brakes or wheels.  Pop had worked hard, but there were still more things to do to be able to move it. I’m jonesing to work on the Mav and here I’m sanding, polishing, scraping and observing instead!

 

I’m like, you gotta be karate kidding me.  These two old farts have been giving me the ol’ wax on wax off treatment!  But, here’s what I also did in the remaining days of that first week.  I learned how to put a gas tank on (then take it back off and put it back on), put together drum brakes, pull apart those same drum brakes and then put them together correctly, bleed brake lines and diagnose brake issues which led to replacing a master cylinder.  I can now jack an entire car up and get it on stands, take wheels off and put them on and put a car on rollers to move around a garage.  I learned a lot of the tools needed to be able to grab a 3/8 inch drive ratchet with a 6 inch extension and 1/2 inch socket when asked and how to use an impact wrench.  So when we did get the Bird on the ground and started (first try) after 6 years on stands, I was feeling pretty darn good and more than excited to get started on the Mav in week two.

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Pop’s garage.  Firebird on stands, Mav waiting patiently.